This industrial scaffolding project was undertaken on a site in Warrington as part of a line extension to install four new silos. The brief required the installation of safety handrails and an access tower around the substructure and concrete foundation pad. A key challenge was to provide a handrail system around the perimeter of the pad, allowing the rebar and concrete pour to be completed from 4m below the finished height, without stepping onto the pad itself for installation. Health and safety were paramount, given the confined space below the water table.

Working below ground in a confined space demanded meticulous planning and additional safety measures. BA (Breathing Apparatus) was utilized for the confined space, and geotechnics were implemented to secure the embankment. Continuous pumping of water ingress was also required to keep the area safe and operational. The team began by setting up an access and egress stairway to enable safe movement of equipment and provide an emergency escape route. Using an A-frame system supported by the embankment, standards (uprights) were installed to carry the handrails, which were placed in situ with scaffold safety steps from the external side of the foundation pad.

This challenging project was completed on schedule with strict adherence to health and safety protocols. The innovative approach and careful execution ensured the work was carried out safely and efficiently, even under complex conditions. The success of this project highlights our team’s commitment to excellence and capability in delivering industrial scaffolding solutions in demanding environments.